Soabar triples digital label production during Covid-19 crisis

UK-based converter Soabar has seen unprecedented demand for healthcare sector labels due to Covid-19 crisis and responded with increasing the running speed of its two Konica Minolta AccurioLabel presses resulting in tripling its production capacity.

British converter Soabar triples its output with two Konica Minolta AccurioLabel 190 presses

Most of the label jobs printed during the crisis are for existing clients who produce hand sanitizers, disinfectants, chlorine tablets and other hygiene products for the health sector. To meet this unprecedented level of demand, Soabar has increased the running speed of its two AccurioLabel 190 presses in effect now giving them the capacity of three machines.

‘The reliability of our two AccurioLabel presses has certainly been tested to the max in the past two months,’ said Soabar’s managing director Phil Achurch. ‘We have seen demand for digital labels go through the roof, and if it wasn’t for the Konica Minolta machines, we would have struggled to support our customers during this difficult time.’

‘Although we had already been ramping up in our digital department over the past year, the crisis has accelerated that process and we have very quickly gone from digital accounting for 16–17 percent of turnover to nearer 50 percent of current sales,’ added Achurch.

Soabar was an early adopter of Konica Minolta’s label printing technology, installing the first bizhub Press C71cf in England in 2016. Since then, work has continued to increase on the digital side, so much so that when it came to upgrade the press last year, the company decided to install two AccurioLabel 190s, as well as a sheetfed AccurioPress 3070 for proofing, to keep up with demand and future-proof the business.

‘Our Konica Minolta presses are really saving the day for us and for our customers,’ said Rob Gallagher, production director at Soabar. ‘We are now producing in excess of 70,000 linear meters per month, which is a three-fold increase of where we were at the beginning of the year. And there are still new inquiries coming in, so the opportunities are out there.’

The company is also well-known for supplying textile labels, swing tickets and hanger tags to the clothes industry, but work for that sector has declined in most areas – although Soabar is seeing a steady increase in demand for wash care labels and similar for the PPE market.

‘Most of our work in textiles has disappeared, so without the AccurioLabel 190s picking up the speed of production, our business could have been seriously compromised,’ commented Achurch. ‘It’s been a bit of a game changer for us really, and I think that as a natural consequence, there will be a lot more emphasis on the digital side of the business sooner than there would have been naturally. You could say that we’ve had a couple of years’ growth in a just couple of months.

‘It’s been a worrying time for everyone, but I sleep better at night knowing that we made the right investment and that the future of our print production is secure with Konica Minolta,’ concluded Achurch.

‘Konica Minolta is committed to helping our customers deliver their services during the Covid-19 crisis. We are glad that our technology is able to help Soabar keep critical supply lines running during these unprecedented times,’ added Steve Lakin, Konica Minolta’s label press sales consultant in the UK.