Inci.Flex installs Esko Crystal 5080 XPS

Inci.Flex, a flexo and gravure pre-press business based in Fisciano (Salerno province), Italy, is among the first to install a new Esko CDI Crystal 5080 XPS flexo plate production system as part of a drive towards pre-press automation.

Inci.Flex installs Esko CDI Crystal 5080 XPS

The company specializes in the production of plates for printing of flexible packaging and labels for the food and beverage industries as well as other sectors.

‘Esko has been a key Inci.Flex partner since decades,’ said Enzo Consalvo, managing director of Inci.Flex. ‘We already have two CDI Spark 5080s with Full HD Flexo, a Kongsberg XN 22 cutting table with the Digital Flexo Suite, as well as the entire state-of-the-art pre-press software solution from Esko (including PackEdge, ArtPro, Plato, DeskPack, Studio, Automation Engine, Imaging Engine and Color Engine).’

The CDI Crystal 5080 XPS is said to surpass the quality already provided by Esko Full HD, but is also part of a wider Inci.Flex project to achieve complete automation of the plate production process.

After imaging the plate on the CDI Crystal 5080, the plate is transferred automatically to the exposure unit. The simultaneous back and front exposure of the flexo printing plate uses UV LED heads to deliver higher plate consistency.

‘In addition to the automation and increased capacity achieved with our new Esko CDI Crystal 5080,’ Consalvo added, ‘its ability to produce more stable and reliable dots on the plate ensures our customers achieve excellent printing results across the entire tonal range. This delivers perfect highlights, stable halftones, shading towards zero, smoother transition and more dense, full, uniform solids. Thanks to the high print quality, we are able to offer printers the ability to create high quality flexographic packaging which stands up to comparison with gravure printing. It has become a true marketing tool for us with our customers.’