Maxcess unveils Magpowr Maxtrac

Maxcess has launched Magpowr Maxtrac, a modular tension readout and control system designed to simplify tension management for converters, machine builders and integrators. Combining five selectable tension control methods in one platform, the Maxtrac offers the flexibility to support applications ranging from standalone, single-zone installations to complex, multi-zone systems.
 
The Maxtrac supports five control methods, including open loop follower arm and diameter-based control, as well as closed loop load cell, dancer and free loop control. The platform provides standard outputs for controlling magnetic particle brakes and clutches, differential shafts, motor drives (AC, DC and servo) and pneumatic brakes and clutches. This versatility allows users to standardize on a single controller family across a broad range of web handling applications.
 
Designed with scalability in mind, the Maxtrac is available in DIN rail, panel and wall mount configurations. Panel and wall mount versions provide standalone control with a high-resolution, 5in color touchscreen rated IP65. The slim DIN rail configuration conserves panel space and supports expansion into multi-zone systems through stackable tension control modules, shared operator interfaces and communication modules. This modular approach allows machine builders to configure the system to meet their application requirements while providing flexibility for future expansion.
 
For OEMs and system integrators, the Maxtrac offers integration into modern machine architectures through an available communication module supporting Modbus TCP, EtherNet/IP, Profinet, EtherCAT and CC-Link. Connectivity to PLCs, HMIs and industrial networks helps simplify machine integration and provides greater flexibility in system design and operator access.
 
Beyond its flexible architecture, the Maxtrac incorporates tension control capabilities designed to improve performance and simplify operation. Features include weightless load cell calibration, auto tune with direct access to PID parameters, gain scheduling, inertia compensation and out-of-round roll compensation. Advanced turret and splicing functions, programmable alarms and automatic backup of system settings and calibrations further support reliable operation, streamlined setup and faster controller replacement.
 
'With the Maxtrac, we wanted to give customers greater flexibility without adding complexity,' said Chris Harper, technical product manager. 'Whether they're managing a single tension zone or integrating multiple zones into a fully automated machine, the Maxtrac brings the control capabilities, connectivity and scalability together in one platform that can adapt to their needs.'
 
Backed by the global application engineering and service capabilities of Maxcess, the Maxtrac provides converters and machine builders with a versatile tension control technology supported by technical expertise across North America, South America, Europe and Asia.