Clifton Packaging adds AVT PrintVision/Argus to Flexotecnica press

Clifton Packaging Group Ltd, a provider of packaging to the FMCG sector of the food industry, has installed Advanced Vision Technology’s (AVT’s) PrintVision/Argus system on its new Evo XG8 HD printing press from Flexotecnica in order to provide in-line process control and quality assurance.

Clifton Packaging Group Ltd has installed AVT’s PrintVision/Argus system on its new Evo XG8 HD printing press from Flexotecnica

AVT's PrintVision/Argus system utilizes a combination of line scan vision technologies for in-line process control and quality assurance. When mounted on presses, PrintVision/Argus provides print defect detection by finding, notifying and recording a variety of fault types, including misprints, color variations, plate problems, hazing, mis-registration, spots and splashes.  The system then tags and tracks found defects for downstream removal.

During production and throughout finishing, PrintVision/Argus ensures early detection and traceability of all critical print production defects, thereby significantly reducing waste and related production costs.

Other features of AVT’s PrintVision/Argus include: pRegister, an automatic register pre-setting and control (closed loop) module that, through printed targets and a communication link to the press, closes the loop and automatically sets color plates into registration; iReg, a semi-automatic registration make-ready for central impression flexo printing presses that allows any existing printed element on the web – such as micro dots for plate mounting, registration crosshairs, and color patches – to be used for expedited registration; and IDEal, a DeltaE measurement module that performs in-line color measurement of specific, pre-defined color areas on the repeat.  Operators can set areas of interest in the repeat or at Color Bar area.

The Flexotecnica Evo XG8 HD press features an automated impression setting system (AIF) that, together with zero speed register adjustments, can set impression and register in under 100 meters to reduce set-up waste.  The press also has pipeless doctor blade chambers with patented profile design for maximized printing speeds and enhanced doctoring performance and dot reproduction. 

Additionally, the Evo series of machines incorporates energy-efficient motors and enhanced drying tunnel efficiencies, which reduce carbon footprint while maximizing productivity and sustainability. The press can also print with water-based rather than solvent inks.

The decision to install AVT’s PrintVision/Argus is based, in part, on the two companies’ longstanding relationship: Clifton Packaging utilizes AVT’s PrintVision/Jupiter automatic defect detection system on each of its pre-existing printing lines.

Tahir Sheikh, production director for Clifton Packaging Group, said: ‘The new high-definition press positions Clifton Packaging at an even higher level of achievable printing quality, efficiency and overall output. For the new line, AVT’s PrintVision/Argus was a natural choice for in-line process control and quality assurance, providing a next-generation press with unparalleled inspection sophistication.’