Graphic Packaging commissioning UK’s first 18,000sph Speedmaster XL 145

The press being commissioned is an XL 145-6+LX, with make-ready times and running speed, color quality and overall production control all factors in Graphic Packaging’s investment decision. Graphic Packaging already operates a Heidelberg Speedmaster XL 105 in Leeds.

The Speedmaster XL 145 being commissioned features logistics material handling that is built around the press to take pallets of board in and finished work away from the press. This replicates the XL 105 and it also reduces the physical and manual aspect for press operators.

The XL 105 featured Image Control but on the XL 145 press Graphic Packaging has opted for Inpress Control, which automates the registration and color control. Further, Color Assistant Pro allows the company to calibrate its operations to ensure consistent and repeatable color.

Further, other features of the new press include simultaneous wash-up and ink pumping. 

Dean Naylor (pictured), plant manager at Graphic Packaging’s Leeds operation, said: ‘We looked at other options but our experience with the existing XL 105 and the performance it has given us over the last six years, coupled with the technological developments on the XL 145, were convincing reasons for going again with Heidelberg. Our experience of Heidelberg’s advice, service and support has been first class.

‘Inpress Control will speed up make-ready, reduce waste and enhance quality. Quality is something we are able to market and offer to all our customers in the packaging sector. We have the added benefit of Color Assistant Pro. Customers value their brand and expect quality and color as a prerequisite.’

Graphic Packaging has also opted to invest in training for its press operators, who are undertaking courses in Germany and Brentford during the ramp-up period.

‘The reaction from all employees has been 100 percent positive,’ added Naylor. ‘This investment gives a great morale boost to the plant.’